This type of polymer coating differs in the filling, thickness, and application method. Such capabilities allow you to find the optimal solution for industrial premises with different operating conditions and purposes. The epoxy floor system is selected based on economic considerations and floor design loads.
Epoxy Impregnations for Concrete
the system helps form a transparent coating, with an impregnation depth of no more than 1-2 mm. This solution demonstrates reliability and economy. The finished coating is highly durable, acquires chemical resistance. Epoxy impregnations are widely used in garages, warehouses, workshops, and technical premises;
A variant of thin-layer floors. The practice is such that with the help of the compositions, a colored epoxy floor is arranged, 0.2-0.8 mm thick. This option is also considered to be economical and practical for most industrial and public institutions;
Self-Leveling Epoxy Coating
The system of self-leveling epoxy floors is used in industrial conditions most often. As a result of the competent implementation of the technology, a monolithic, durable, smooth, and chemically resistant coating is formed on the surface. During installation, you can choose the required degree of gloss, provide additional decor. The layer thickness starts from 1.5 mm;
Antistatic Self-leveling Coating
A kind of particular epoxy floor with conductive characteristics. The finished floor successfully removes static electricity. The technology involves the use of copper tapes connected to a standard ground loop. Moreover, this range of work is performed by an electrician with an appropriate permit. Ready-made epoxy antistatic floors have successfully proved themselves in areas with increased explosiveness, in spotless rooms, in the industry where various electronic equipment is produced and actively operated;
Quartz Epoxy Coatings
The technology involves the use of quartz sand. Such highly filled floors become more durable, high-strength, wear-resistant. In industrial applications, epoxy quartz floors are installed in areas of maximum stress. As a rule, quartz acts as a filler, but variations with marble or dolomite are possible. The layer thickness is 1-5 mm or more. When constructing the system, the surface roughness can be adjusted.
Here We Have Listed Epoxy Painting’s Advantages and Disadvantages?
A thin layer of the eponymous resin with a thickness of 1-2 mm based on a two-component polymer made of resin and hardener outperforms analogs:
- Operation up to 40 years. The surface can withstand intense mechanical stress, vibration shock, high temperatures, and heavy machinery. Cracks and chips do not appear over time.
- The simplicity of pouring technology. Marking, adhesives, special equipment for installation is not required.
- Withstand high temperatures. Such a coating can be found in a bath or sauna; a heating system can be built.
- Waterproofing. The coating does not allow moisture, various oils to pass through.
- Resistant to chemicals. They can be cleaned with harsh chemicals to be installed in facilities with high sanitary and hygienic requirements.
- No seams. Dirt and dust have nowhere to clog, so maintenance is quite simple.
- No dust. If we compare it with concrete, there will always be dust and abrasion; dust does not form on epoxy.
- Non-flammability. The material does not spread fire and does not ignite.
- Anti-slip. The advantage for many is not very significant. However, slippery surfaces in industries often lead to traumatic situations. Eliminating slipping, the risk of injury is also reduced.
- Safety for people and animals. The material is not toxic.
- Stunning glossy look. By adding various decorative effects, it is possible to create stylish industrial designs.
Disadvantages of Epoxy Floors
There are the following corns of Epoxy Flooring:
- Yellowness due to exposure to ultraviolet radiation.
- The impossibility of dismantling is easier and cheaper to make a new coating on top than to remove the old one.
- Gives off toxic substances when exposed to extreme heat, such as in a fire.
Why Epoxy Flooring on Tiles?
In every house and apartment, at some point, major repairs cannot be avoided. This also includes the renovation of the flooring. Before you can install a new floor, you usually need to remove the old one first. Old bathroom tiles are often challenging to remove and often have to be broken with great effort. The bathroom needs not only a new floor covering but also a waterproof and waterproof floor covering.
Is Epoxy Flooring Being Harmful to Health?
After hardening, the surface is safe, but in a liquid state and at temperatures above 60 degrees, when the material melts, toxic substances are released. The choice of epoxy flooring materials is currently huge; epoxy is one of the undisputed leaders in strength.
What are the Top Six Typical Causes of Epoxy Floor Deterioration?
Poor Surface Preparation:
A strong bond between the new epoxy and the existing floor is required for a successful installation. To ensure that the existing surface is ready for laying, we recommend grinding it with diamond or metal to eliminate possible defects. The installation area should be clean, dry, and free of dust. Otherwise, your new floor may stick to the dirt of the existing one.
Too Much Moisture:
After taking care of all the dirt (like dust or earth), you should now take care of another fundamental epoxy problem: moisture! Supported epoxy products do not interact well with existing water. Excess humidity can significantly reduce the bond between epoxy and the existing floor or prevent any glue from forming.
Like the chef’s ingredients, epoxy flooring is just as good as the substrate it is installed on. Sometimes the epoxy pavement breaks down and detaches from the ground.
No Primer or Wrong Primer:
Epoxy is similar to paint in many ways: it starts as a liquid and develops over time into a hard surface coating. Commercial flooring contractors have a long history of use, and the correct primer must be selected according to your substrate’s specific needs and requirements.
Incompatible or Unsuitable Substrate:
Epoxy floors are stable but cannot compensate for an unsuitable substrate such as wood. When assessing the suitability of a foundation, its adhesion, and tensile strength must be taken into account. Plywood flooring is too resilient for epoxy. The expansion and contraction that it goes through due to fluctuations in temperature and humidity expose the epoxy floor to too much movement to withstand successfully.
This leads to rupture, flaking, cracking, and eventually destruction.
Restoration of Contaminated Floors:
Problems with existing dirty floors are common in buildings that have particular uses and defective existing flooring, such as food and beverage factories, auto repair shops, industrial chemical plants, etc.